FERMENTATION
Fermentation is the main process in the production of black tea, which actually begins when the cells break down and the juice emerges on the leaf surface.
During fermentation, two phases must be distinguished. The first phase is closely related to the rolling process in the sense that before its completion (purely physical process), biochemical changes occur in parallel with it, which are related to the fermentation process. After twisting, biochemical changes continue and they are referred to the second phase of fermentation, in which there is no physical impact on the leaf. This division of the fermentation process is arbitrary, since from a biochemical point of view rolling and fermentation processes should be considered as a single process.
Because the fermentation takes place spontaneously, then all attention should be paid to ensure that this process takes place in favorable conditions for it. During fermentation it is necessary to: 1) lay out the leaf with an optimal layer for fermentation; 2) maintain a high relative humidity and a certain temperature in the room; ' 3) provide access to the required amount of fresh air; 4) immediately stop fermentation as soon as the leaf acquires the properties characteristic of black tea (copper-red-brown color and characteristic aroma).
The fermentation room is usually located on the north side of the factory so that direct sunlight cannot enter and can be maintained relatively low temperature and high relative humidity.
A high relative humidity must be maintained to avoid drying out of the leaf, as well as to ensure that fermentation takes place more evenly, as a result of which the tea boils down better and the infusion is brighter.
The optimal temperature for the fermentation process should be considered 22-26 ° C.
Below 15 ° C, the fermentation process stops,
at a temperature of 15–20 ° C, its beginning is noted, above 30 ° C, part of the soluble fermentation products, which give strength and "body" to the infusion, becomes insoluble, while the pleasant aroma of tea is also lost.
Fermentation time and quality are closely related to temperature and leaf thickness, since these parameters affect the rate of oxidative processes.
Thus, the duration of fermentation is inversely related to temperature, and a low temperature allows you to preserve a much larger amount of extractive substances and soluble tannin, provides an increase in the color of the infusion, and a high temperature reduces the process itself.
Teasobtained with a short fermentation are more astringent, but weaker in infusion, while teas with a long fermentation give a stronger infusion, but have less astringency.
The thickness of the leaf layer should not impede the free penetration of air to the fermented leaf, since oxygen is necessary for oxidative fermentation processes, of which the most important is the oxidation of tannin, which causes a decrease in the astringency of the infusion and the formation of its color.
One of the external signs of fermentation is a discoloration of the leaf, which consists in the fact that the rolled leaf gradually acquires an increasingly distinct copper-red-brown hue throughout the entire fermentation period, which is explained by the oxidation of tannin. The characteristic color of black tea is given by pigments formed during fermentation - red-brown thearubigins and golden-yellow theaflavins. The intensity and color of the infusion depends on the quantitative ratio of these pigments.
The formation of the color of the infusion and its characteristic shade is also directly related to the appearance of a specific, pleasant taste observed with changes in the tannin-catechin complex, due to which the bitter taste, the smell of greenery and the green color of the infusion, characteristic of the tea leaf that has not undergone the fermentation process, disappear. The main role in all these transformations is played by tannin, which, under the influence of oxygen, not only changes itself, acquiring a pleasant taste, but also gives rise to a long series of redox processes, in which its catechins, being oxidized, oxidize, in turn, other substances with the formation pigments and aromatic compounds.
The specific aroma of black tea is one of the main indicators of its quality.... It is formed due to complex biochemical transformations of tannins, protein breakdown products, as well as transformations of tea essential oil substances. The strength of the aroma is determined by the amount of volatile aldehydes, and the fullness of the bouquet is determined by the amount of esters.
The aroma of the finished product is very different from the aroma of the tea leaf.at different stages of processing. Tea aroma especially reaches its maximum when curled and fermented. At the last trial, that is during drying, the aroma weakens significantly, since under high temperature conditions the light fractions of essential oils evaporate easily. Organoleptic the tea aroma score is based on the successful combination of two aromatic principles: the tea aroma obtained during fermentation and the aroma arising during drying, which can be characterized as Roasted flavor. Teas that do not have a "roasted" aroma are characterized by a raw and herbaceous aroma.
The fresh leaf has a green scent. In the process of withering, it acquires the smell of various fruits and flowers - apple, pineapple, rose and others, which is possible due to the deamination of the amino acids of the tea leaf, as a result of which aldehydes are formed. So, glutamic acid gives floral, phenylalanic acid - pink, and aspartic acid - apple odors.
Fermentation times vary with leaf quality and temperature conditions during the processing season. On average, this process should last no more than 4-5 hours from the start of twisting, given the fact that the accumulation of essential oils occurs especially vigorously in the first three hours after curling. With an increase in the duration of fermentation, the infusion turns out to be dark, but low-extractive, not tart enough, loses its characteristic aroma and is ranked as flat or empty teas. Therefore, prolonged fermentation is particularly unsuitable for aromatic and tart teas.
The characteristic odor and color of the leaf during fermentation are indicative of the end of the process. By the end of fermentation, the leaf should have a coppery-brown color and a pleasant aroma specific to fermented tea.